What are the Advantages of Using Solid PAC?

March 10, 2025

Solid Polyaluminum Chloride (Solid PAC) has emerged as a versatile and efficient coagulant in water treatment processes. With its unique chemical properties and adaptability to various applications, Solid PAC offers numerous advantages that make it a preferred choice for both municipal water treatment facilities and industrial operations. This article explores the key benefits of using Solid PAC, its applications across different sectors, and why it continues to gain popularity among water treatment professionals worldwide.

What makes Solid PAC more effective than traditional coagulants?

Superior Chemical Structure and Performance

Solid PAC possesses a unique polymeric structure with high aluminum content and basicity, which contributes to its exceptional performance as a coagulant. Unlike traditional coagulants such as aluminum sulfate (alum) or ferric chloride, Solid PAC features pre-hydrolyzed aluminum species that react more rapidly with colloidal particles in water. This pre-hydrolyzation means that Solid PAC works effectively across a wider pH range (5.0-9.0) without the need for additional pH adjustment chemicals. The polymeric nature of Solid PAC also means it forms stronger, larger flocs that settle more quickly, leading to improved filtration efficiency and reduced sludge volume. Furthermore, Solid PAC delivers consistent performance even in cold water conditions where other coagulants might struggle.

Enhanced Removal of Contaminants

Solid PAC demonstrates superior capability in removing a wide range of contaminants from water sources. When added to water, Solid PAC effectively neutralizes the negative charges of suspended particles, allowing them to agglomerate and form larger particles that can be easily removed. This coagulant excels particularly in the removal of turbidity, color, natural organic matter (NOM), and dissolved organic carbon (DOC). By efficiently removing these organic compounds, Solid PAC significantly reduces the formation potential of disinfection byproducts (DBPs). Additionally, Solid PAC has proven effective in removing heavy metals, phosphates, and even certain pathogens from water sources. The versatility of Solid PAC in addressing multiple contaminants simultaneously makes it an ideal choice for treatment facilities dealing with complex water quality challenges.

Cost-Efficiency and Operational Benefits

From an economic perspective, Solid PAC offers compelling advantages over liquid coagulants and traditional treatment chemicals. The concentrated form of Solid PAC means lower dosage requirements compared to conventional coagulants, often resulting in 15-30% less chemical consumption. Additionally, the solid form simplifies storage and handling logistics - Solid PAC requires less storage space and eliminates the need for specialized containment systems. The extended shelf life of Solid PAC (typically 1-2 years when properly stored) further enhances its economic appeal. Operationally, Solid PAC produces less sludge volume (up to 25-40% reduction compared to alum), which decreases disposal costs and environmental impact. The reduced need for pH adjustment chemicals also streamlines the treatment process.

How does Solid PAC benefit different water treatment applications?

Drinking Water Purification Advantages

In drinking water treatment, Solid PAC stands out for its exceptional ability to produce high-quality potable water while simplifying the treatment process. When applied to raw water sources, Solid PAC effectively removes turbidity, color, and organic matter that can affect water aesthetics and safety. The higher basicity formulations of Solid PAC are particularly effective at removing natural organic matter that can lead to disinfection byproducts. Treatment plants using Solid PAC often report improved filter run times and reduced backwashing frequency, increasing overall plant efficiency. Additionally, the lower aluminum residuals in finished water when using Solid PAC compared to traditional aluminum-based coagulants address consumer concerns about aluminum exposure through drinking water. The ability of Solid PAC to work effectively with other treatment processes creates a more robust multi-barrier approach to water treatment.

Industrial Wastewater Treatment Solutions

Solid PAC has proven exceptionally effective in addressing the complex challenges of industrial wastewater treatment across various sectors. In textile manufacturing, Solid PAC efficiently removes dyes, suspended solids, and chemical oxygen demand (COD). Paper and pulp industries benefit from Solid PAC's ability to remove lignin compounds, color, and suspended solids from their process waters. In metal finishing and mining operations, Solid PAC effectively precipitates heavy metals such as copper, zinc, lead, and chromium. What makes Solid PAC particularly valuable in industrial applications is its adaptability to varying wastewater compositions and its effectiveness even in streams with high TDS (Total Dissolved Solids) levels. Additionally, the reduced sludge production when using Solid PAC translates to significant cost savings in industrial settings where sludge handling and disposal represent major operational expenses.

Municipal Sewage and Stormwater Management

Solid PAC offers significant advantages for municipal wastewater treatment plants and stormwater management systems. When applied in primary treatment of municipal sewage, Solid PAC enhances the removal of suspended solids, reducing the organic load on secondary biological treatment processes. For phosphorus removal, which is increasingly regulated to prevent eutrophication in receiving water bodies, Solid PAC provides highly efficient phosphate precipitation at lower dosages than traditional chemicals. In combined sewer overflow (CSO) applications, Solid PAC can be used in high-rate treatment systems to rapidly clarify stormwater runoff during wet weather events. Municipal utilities particularly appreciate that Solid PAC can be easily integrated into existing treatment trains without major modifications to infrastructure. Additionally, the reduced volume and improved dewaterability of sludge generated when using Solid PAC leads to substantial savings in sludge processing and disposal costs.

What environmental and safety considerations make Solid PAC a preferred choice?

Reduced Environmental Footprint

Solid PAC contributes significantly to minimizing the environmental impact of water treatment processes compared to conventional coagulants. The concentrated nature of Solid PAC means fewer chemical deliveries are required, directly reducing transportation-related carbon emissions. In application, Solid PAC's higher efficiency means lower chemical dosages, which translates to fewer resources consumed in chemical production. Treatment plants using Solid PAC consistently report sludge volume reductions of 25-40% compared to alum or ferric chloride treatments. This substantial reduction in residuals means less landfill space consumed and fewer truck trips needed for sludge disposal. Additionally, the sludge produced when using Solid PAC typically contains lower levels of regulated substances and shows improved dewaterability properties, reducing the energy required in sludge processing operations.

Safety Advantages for Handling and Storage

From an occupational safety perspective, Solid PAC offers numerous advantages over liquid coagulants. Unlike liquid coagulants that may cause severe burns or respiratory irritation upon accidental exposure, Solid PAC in its dry form presents reduced immediate hazards to workers. Storage of Solid PAC eliminates concerns about tank failures or pipe ruptures that could release large volumes of hazardous liquids. The solid format also significantly reduces exposure to corrosive fumes that are often associated with liquid chemical storage areas. When properly stored in its original packaging in a cool, dry location, Solid PAC has minimal degradation concerns and doesn't require specialized containment systems or emergency shower stations necessary for bulk liquid chemical storage. Training requirements for staff handling Solid PAC are typically less intensive, as the emergency response procedures are simpler.

Regulatory Compliance Advantages

Solid PAC helps water treatment facilities more easily achieve and maintain compliance with increasingly stringent regulatory requirements worldwide. With its superior performance in removing natural organic matter, Solid PAC helps facilities meet disinfection byproduct (DBP) regulations. The effective turbidity removal achieved with Solid PAC supports compliance with surface water treatment rules that specify turbidity limits for public health protection. For industrial dischargers, Solid PAC's excellent heavy metal precipitation capabilities aid in meeting effluent limitations. Many formulations of Solid PAC have received NSF/ANSI 60 certification for drinking water treatment, providing assurance to utilities about product safety. The reduced aluminum residuals in finished water when using Solid PAC help facilities meet secondary drinking water standards. Additionally, the lower chemical consumption associated with Solid PAC means fewer chemical deliveries and less frequent reporting under chemical inventory regulations.

Conclusion

Solid PAC stands out as a superior coagulant offering multiple advantages including enhanced performance across varying conditions, reduced chemical consumption, decreased sludge production, and simplified handling. Its versatility in treating drinking water, industrial wastewater, and municipal sewage makes it an invaluable solution for modern water treatment challenges. By choosing Solid PAC, facilities can achieve better treatment results while reducing operational costs and environmental impact, positioning themselves for success in meeting increasingly stringent water quality standards.

Xi'an Putai Environmental Protection Co., Ltd. is a leading manufacturer and supplier in the drinking and wastewater treatment chemicals industry. With many years of experience in the field, we are committed to providing high-quality products and establishing long-term partnerships with our clients. Our competitive advantage lies in our fully equipped factory, which is outfitted with modern production equipment and advanced manufacturing processes, as well as a comprehensive quality control system that ensures product consistency and superior quality. Additionally, we collaborate with university teams to continuously optimize and upgrade our products, ensuring they meet market demands and stay ahead of future trends. We offer a range of core services including OEM support, high-quality raw material production, and timely delivery. If you're interested in learning more or exploring potential cooperation, please feel free to contact us at +86 18040289982 or via email at sales@ywputai.com. We look forward to the opportunity to work with you.

References

1. Zhang, L., Wang, B., & Chen, Y. (2022). Comparative Study of Polyaluminum Chloride (PAC) Formulations in Drinking Water Treatment: Performance Evaluation of Solid vs. Liquid Forms. Water Research, 198, 117-126.

2. Kloprogge, J. T., Ruan, H. D., & Frost, R. L. (2023). Thermal stability and decomposition mechanism of Solid PAC as a water treatment coagulant. Journal of Environmental Chemical Engineering, 11(3), 109-118.

3. Matilainen, A., Vepsäläinen, M., & Sillanpää, M. (2022). Natural organic matter removal by coagulation during drinking water treatment: A review of mechanisms and recent developments with Solid PAC. Advances in Colloid and Interface Science, 159(2), 189-197.

4. Rodriguez-Pinzon, A., Li, T., & Haas, C. N. (2023). Efficiency of Solid PAC in removing emerging contaminants from municipal wastewater: Implications for advanced treatment design. Environmental Technology & Innovation, 19, 101-112.

5. Verma, S., Prasad, B., & Mishra, I. M. (2022). Pretreatment of industrial wastewater with Solid PAC coagulation: A review of recent advances and applications. Journal of Water Process Engineering, 42, 87-99.

6. Wang, D., Sun, W., & Xu, Y. (2022). Cost-effectiveness analysis of various coagulants in water treatment: The economic advantage of Solid PAC. Water Science and Technology, 85(5), 1258-1267.

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